It is imperative that the correct length of contact point be used with dial test indicators. Test indicators rely on leverage ratios to amplify the readings. Changing the length of the contact point will alter the ratio and result in incorrect readings. The common problem of incremental errors (ie, the readings gradually get worse from one revolution to the next) is most likely due to the installation of the wrong length point. Most manufacturers specify the proper point length in their catalogs. It is not always clear, however, how the over-all length of the point is measured. Compac contact points should be measured from the center of the carbide ball to the far end of the threads. Some end-users purposely install extra-long contact points because their application requires it. If the contact point is exactly twice the length, then the readings on the dial will be doubled. Most .0001" Compac indicators can be fitted with a long point which will make the graduations read .0002" Most manufacturers make indicators designed for use with long contact points. Compac test indicators have the letter designation "L" as a component of their model numbers. Contact points can have a variety of ball diameters typically ranging from .015" to .120" and are available in carbide or ruby (special order). It is highly recommended that contact points fitted with carbide balls be used, especially for .0001" indicators. The size of the ball diameter has no effect on the indicator's accuracy. To find the ordering number for contact points refer to the contact points list shown on page 21. |